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Option Library

Everything You Can Specify — In One Place

Board, ink, finish, structure, insert, handle. Pick what you need, or send your product and we'll recommend the cheapest combination that still looks premium. Most options below run in-house at our partner facility in Guangzhou.

The sheet decides everything — stiffness, print quality, food safety and cost. These are the stocks we hold and print every week.

Kraft Paper
Kraft PaperRecycled, natural brown look — eco & food-friendly
White Art Card
White Art Card300–450gsm, the workhorse of retail cartons
Black Card
Black CardDeep black, premium rigid boxes & cosmetics
Specialty Paper
Specialty Paper100+ colours & textures for wraps and covers
Pearlescent Paper
Pearlescent PaperShimmer finish — perfume & holiday lines
Soft-Touch Paper
Soft-Touch PaperVelvet-feel surface, high-end unboxing
Metallic / Holographic
Metallic / HolographicFoil boards for limited editions
Corrugated Flute
Corrugated FluteE/B/C/F flute for mailers & shipping kits
SBS / White Card250–450gsm, coated one or two sides. Crisp colour for cosmetics and retail cartons.
CCNB / Duplex Board250–450gsm recycled duplex with a white print surface. Best value for high-volume cartons.
Greyboard 1.0–3.0mmThe core of every rigid box. 1.5–2.0mm is our standard for premium sets; 2.5–3.0mm for large luxury lids.
Natural Kraft 200–350gsmUnbleached, high tear strength. Food, bakery and eco-positioned lines.
White / Black KraftBleached or dyed kraft — printable surface without losing the fibre look.
Textured & Touch PaperLinen, leather and fine-grain embossed wraps for rigid box covers.
Food-Grade BoardGrease-resistant, odour-free board produced under our partner's food packaging licence.
Recycled / FSC BoardFSC-certified and high-recycled-content options with chain-of-custody paperwork.

Offset for volume, digital for test runs. Colour is matched against your Pantone reference before the run starts.

Offset CMYKHeidelberg XL105 — the standard for cartons and rigid wraps. Unit price drops as quantity rises.
Pantone SpotExact brand colour from a mixed ink, not a CMYK build. Recommended for logos and brand blocks.
Pantone MetallicGold, silver and bronze ink for metallic colour without foil tooling cost.
Digital PrintNo plates, no minimum tooling — economical from 200–300 pcs for test launches.
UV PrintInk cured instantly under UV lamps; glossy, scratch-resistant result on non-porous stocks.
Water-Based InkLow-odour, food-contact-friendly. Used for bakery and confectionery cartons.
Soy / Vegetable InkRenewable, low-VOC ink for brands building a sustainability story.
White Ink UnderprintOpaque white laid first so colours stay true on kraft, black and metallic boards.

Every effect below runs in-house on Heidelberg UV, hot-foil and Scodix digital enhancement lines — no outsourcing, no colour drift between batches.

Hot Foil Stamping
Hot Foil StampingGold, silver, holographic and coloured foil
Cold Foil
Cold FoilFull-bleed metallic at lower cost than hot foil
Blind Deboss
Blind DebossPressed-in logo, no ink — quiet luxury
3D Emboss
3D EmbossRaised artwork you can feel with fingertips
Spot UV
Spot UVGloss highlights on a matte background
Reverse Matte UV
Reverse Matte UVSand-texture contrast finish
Texture Pressing
Texture PressingLeather, linen & custom patterns
Matte / Gloss Lamination
Matte / Gloss LaminationFood-safe films, anti-scratch options
Soft-Touch LaminationVelvet, peach-skin feel. The single biggest perceived-value upgrade per dollar.
Anti-Scratch LaminationResists scuffing and fingerprints — essential for black and dark covers.
Aqueous / Water-Based VarnishGloss, satin or matte protection at the lowest cost. Recyclable.
Full & Spot UVHigh-gloss contrast against matte; spot UV keeps the uncoated feel elsewhere.
Scodix Digital 3DRaised, textured effects without a foil die. Ideal for short runs and multi-SKU art.
Registered & Combination EmbossFoil plus emboss in one pass — a 3D logo with metallic face.
Window PatchingDie-cut opening with PET or PLA film to show the product inside.
Flocking / Velvet CoatingSoft fibre coating inside trays and lids for jewellery-level presentation.

Structure is where cost is won or lost. These are the constructions we tool most often — each one can be re-sized to your product.

Hidden Magnetic ClosureNeodymium magnets under the wrap. No visible hardware, satisfying snap.
Ribbon Pull / Ribbon TieSatin or grosgrain ribbon as the opening gesture — classic for perfume and gifting.
Drawer / Slide-Out TrayTwo-piece sleeve and tray; often paired with a ribbon pull and EVA bed.
Book-Style Hinged LidOpens like a book with a printed interior — our most requested beauty kit structure.
Two-Piece Lid & BaseThe simplest rigid box, and the cheapest to tool. Neck-and-shoulder variants available.
Fold-Flat RigidShips flat with taped corners, assembles in seconds — cuts freight volume significantly.
Die-Cut WindowProduct visible without opening. Film or film-free options.
Die-Cut HandleCarry handle cut from the board itself — no plastic, no extra assembly.
Lock-Bottom / Auto-BottomCarton bases that assemble in one push; auto-bottom for high-speed packing lines.
Round / Chamfered CornersSoftened profiles that read as premium and reduce corner damage in transit.
Removable Inner TrayLift-out tray so the outer box can be reused as a keepsake.
Reinforced Double WallExtra board in base and lid for heavy sets, bottles and multi-packs.

A box only feels premium if nothing moves inside it. We cut inserts to your exact product shape, usually from a physical sample.

EVA + Velvet
EVA + VelvetPremium fit for perfume & glass bottles
Sponge Foam
Sponge FoamCost-effective cushioning for retail sets
EPE Pearl Cotton
EPE Pearl CottonLightweight shock absorption for shipping
Flocked Blister
Flocked BlisterFormed to your exact product shape
Clear Blister
Clear BlisterSee-through trays for display boxes
F-Flute Corrugated
F-Flute CorrugatedPlastic-free, recyclable partitions
Paper Card Structure
Paper Card Structure100% paper — fully curbside recyclable
Moulded Pulp
Moulded PulpWet or dry press, 100% recycled fibre
Moulded Pulp (Wet / Dry Press)Fibre trays with a smooth face; the plastic-free answer for bottles and jars.
Paper Card Folded FitmentDie-cut and folded card that locks around the product. Flat-ships, fully recyclable.
EVA + Velvet CavityCNC-cut foam wrapped in velvet — the standard for perfume, watches and skincare sets.
Sponge / EPE FoamLower-cost cushioning in black or white; good for heavier multi-piece kits.
Flocked BlisterThin formed tray with a velvet surface, for shallow products like compacts and tools.
Clear PET / rPET BlisterProduct visible through the tray; rPET available for recycled-content targets.
Ribbon BedSatin bed and elastic loops to hold bottles or tools in a fixed, display-ready position.
Combination FitmentFoam base + card top layer — protects like foam, looks like paper.

Machine-made bags with a seamless body, matched to the box run so the retail set looks like one system.

Twisted Paper RopeThe default retail handle. Kraft or white, 3–5mm.
Cotton / Polyester RopeSofter hand feel, better for fashion and cosmetics.
Flat Ribbon HandleSatin or grosgrain ribbon for gifting and holiday lines.
Die-Cut HandleHandle cut from the bag itself — minimal, plastic-free, low cost.
PP Rope / CordingHighest strength for heavy bottles and multi-packs.
Reinforced Top CardGlued top board so the handle cannot tear through under load.
Seamless Side BodyNo side seam line on the printed face — a cleaner premium look.
Matching Box + Bag SetSame board, same finish, same Pantone across box and bag.

Sustainability questions come up in almost every RFQ. These are the options we can document, not just claim.

FSC-Certified BoardChain-of-custody paperwork available with the shipment.
High Recycled ContentCCNB and greyboard with 90% recycled pulp.
Plastic-Free InsertsMoulded pulp, folded card and F-flute replace EVA and plastic blisters.
Paper Tape & Water-Based GlueMono-material packs that break down in normal recycling streams.
Soy / Vegetable InksLow-VOC inks for brands making a print-sustainability claim.
Water-Based CoatingsRecyclable alternative to film lamination.
Right-Sizing & Ship-FlatLess board, less air, fewer containers — usually the biggest CO2 saving.
Reusable StructuresLift-out trays and book-style boxes designed for a second life.
Need to feel it, not read it? We courier a physical swatch pack — board, wraps, foil and insert samples — so your team can approve the material in hand.
Request swatch pack

Not sure which combination is right?

Send your product photo and target retail price. We'll come back with two structures and a cost comparison — usually within 12 working hours.

Ask an engineer
Lemonleaf Support Alice is online · replies in minutes
Hi! 👋 I'm Alice from Lemonleaf Packaging. Need a quote, a sample, or packaging advice? Pick a way to reach me:
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